G Series 51.2V LifePO4 Battery Installation Guide for EU & APAC

Table of Contents

Disclaimers

Important Notice

Copyright © MENRED ESS Inc. All rights reserved.

No part of this document may be reproduced, stored in a retrieval system, or transmitted by any means—electronic, mechanical, photographic, magnetic, or otherwise—without the prior written permission of MENRED ESS In.

The content in this document is believed to be accurate and reliable at the time of publication. However, MENRED ESS assumes no responsibility for any issues arising from the use of this material. MENRED ESS reserves the right to make changes to the content, specifications, or design of the product or document without prior notice. For the latest updates, please visit the MENRED ESS website at https://www.menred-ess.com.

While every effort is made to ensure accuracy, discrepancies may occur. MENRED ESS does not guarantee the completeness or correctness of the information, and the user is responsible for verifying the suitability of the product for their specific application.

This manual provides detailed instructions for the proper installation of the MENRED ESS LFP.6144.W Series Lifepo4 Battery 51.2V. It is important to thoroughly read and follow the instructions to ensure safe and efficient installation. Failure to adhere to these guidelines could result in system malfunction, safety hazards.

The information and instructions contained in this manual are accurate as of the publication date. However, product specifications and configurations may change without notice. The illustrations are for reference purposes only, and the actual components may differ.

By proceeding with the installation, you acknowledge that MENRED ESS is not liable for any damages resulting from improper installation or failure to follow safety procedures.

Choose and set up the installation location

Follow these requirements when choosing an installation site

General guidelines and requirements

Green checkmark for approved lithium iron phosphate (LiFePO4) batteries The battery may be installed in an indoor location.

Green checkmark for approved lithium iron phosphate (LiFePO4) batteries The battery must be secured to a wall using the supplied mounting bracket and the installation location must be                   adjacent to a wall.
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries When installed indoors, the battery must not be obstructed by any building structure, room furniture or equipment.
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries The battery shall not be exposed to direct sun or rain.
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Because the battery has a natural convection, the installation site mustbe clean, dry and well ventilated.
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries The installation location must allow easy access to the battery forinstallation and maintenance.
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries The battery shall not be exposed to direct sun or rain.

 

Restricted locations

Do not install the battery at any of following locations:

Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Residential rooms
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Wall or ceiling niches
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Entrance/exit areas or below a staircase/passage
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Environments with humidity and condensed water level of over 90%
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Earthquake zones where additional safety measures are required
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Sites at altitudes of more than 2000 meters above the sea level
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries The battery shall not be exposed to direct sun or rain.Sites exposed to direct sunlight or sites where the ambient temperature may exceed the specified maximum temperatures
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries Near flammable materials or gases or explosive environments

 

Clearance

Observe the following minimum clearance:

Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 20 cm from all sides of the battery module
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 30 cm from another battery moudle or any heat source, such as water heater unit, gas-fueled heater, air contitioning unit or any other equipment
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 100 cm from emergency exits
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 30 cm from doors
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 25 cm from windows
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 20 cm from air vents
Green checkmark for approved lithium iron phosphate (LiFePO4) batteries 20 cm from other devices

Important safety notice symbol for lithium iron phosphate (LiFePO4) battery systems
WARNING!
The cable length between the battery cluster and the inverter cannot exceed five meters.

Dimensions

Note the following dimensions:

 WidthHeightDepth
Parallel Control Box600mm150mm210mm
Battery Module600mm440mm210mm
Silkscreen Diagram for G Series LiFePO4 Battery

                                                                              Battery Dimensions

Residential barrier

To prevent the spread of fire, install a non-combustible barrier on the opposite side of the wall or structural surface where the battery is mounted.
If the installation surface is not made of non-combustible material, a non-combustible barrier should be placed between the battery and the wall or structural surface.
If the battery pack is mounted on a wall or within 300mm from a wall that separates the energy storage system from a residential space, ensure that the distance from other structures or objects is increased.

Install the battery

未命名的设计 (1)
CAUTION!
Before install modules, ensure that the battery power is off on all modules.

Configurations

A ‘Battery Module’ is a single battery unit, while a ‘Battery Cluster’ is a group of battery modules connected in parallel. Each cluster contains a parallel control box (LFP.6144.GM) and at least two battery modules. Clusters are expandable with additional modules as needed, supporting up to 8 modules per cluster. Up to 32 battery modules can be connected across a maximum of 4 clusters, with each cluster requiring one GM control box (i.e., 4 clusters require 4 GMs).

              LiFePO4 Battery Composition

                                                 Battery Composition

Single Battery Module Description

The images below provides an overview of the components in a single battery module.
 

Single Battery Module
                                               Battery Module

 1Power Button5Grounding Terminal
2DC Bat – Connector6Battery Handle
3DC Bat + Connector  
4RS485 Communication Socket  

Single Battery Module(LFP.6144.G) - Physical Overview

                Single Battery Module(LFP.6144.G) – Physical Overview

 

Parallel Control Box Description

LFP.6144.G control box

 

LFP.6144.G control box -2

 

1Front Cover (which can be unscrewed with a power drill)
2Cable Gland
3Smart Display Panel
4Cable Entry
5Wiring Cover (which can be unscrewed with a power drill)


Internal of Opened Parallel Control Box - Physical Overview
BMS Main Control Diagram
BMS Main Control - Physical Overview

 

Single-Column Battery Stack within One Cluster

The images below provides an overview of the single vertical stack of battery modules arranged within one cluster.

Single-Column Battery Stack within One Cluster
Internal Wiring Diagram of Control Box

Lifepo4 Battery Wiring Diagram

1 80cm DC Bat+ Cable (Control box – Inverter)
2 80cm DC Bat- Cable (Control box – Inverter)
3 48cm DC Bat+ Cable (Control box – Battery)
4 48cm DC Bat- Cable (Control Box – Battery)
5 50cm Communication Cable (Control Box – Battery)
6 Communication Cable(Control box – Inverter)
7 30cm Communication Cable(Battery – Battery)
8 18cm DC Bat+ Cable(Battery – Battery)
9 18cm DC Bat- Cable(Battery – Battery)


Dual-Column Battery Stack within One Cluster

The images below provide an overview of the dual vertical stacks of battery modules arranged within one cluster.

Dual-Column Battery Stack within One Cluster

1 80cm DC Bat+ Cable (Control box – Inverter)
2 80cm DC Bat- Cable (Control box – Inverter)
3 48cm DC Bat+ Cable (Control box – Battery)
4 48cm DC Bat- Cable (Control Box – Battery)
5 50cm Communication Cable (Control Box – Battery)
6 Communication Cable(Control box – Inverter)
7 30cm Communication Cable(Battery – Battery)
8 18cm DC Bat+ Cable(Battery – Battery)
9 18cm DC Bat- Cable(Battery – Battery)
10 DC Bat- Cable(Battery 5 – Control Box)
11 DC Bat+ Cable(Battery 5 – Control Box)
12 Communication Cable(Battery 4 – Battery 5)

 

Multi-Column Battery Stack Across Multiple Clusters

The images below provide an overview of the four vertical stacks of battery modules, each cluster containing one GM control box and eight battery modules.

Multi-Column Battery Stack Across Multiple Clusters

1 80cm DC Bat+ Cable (Master Control box – Inverter)
2 80cm DC Bat- Cable(Master Control box – Inverter)
3 48cm DC Bat+ Cable(Master Control box – Battery)
4 48cm DC Bat- Cable(Master Control Box – Battery)
5 50cm Communication Cable(Master Control Box – Battery)
6 Communication Cable(Master Control box – Inverter)
7 DC Bat+ Cable(Master Control Box – #1 Slave Control Box)
8 DC Bat- Cable(Master Control Box – #1 Slave Control Box)
9 Communication Cable(Master Control box – #1 Slave Control Box)
10 DC Bat+ Cable(#1 Slave Control Box – #2 Slave Control Box)
11 DC Bat- Cable(#1 Slave Control Box – #2 Slave Control Box)
12 Communication Cable(#1 Slave Control Box – #2 Slave Control Box)
13 DC Bat+ Cable(#2 Slave Control Box – #3 Slave Control Box)
14 DC Bat- Cable(#2 Slave Control Box – #3 Slave Control Box)
15 Communication Cable(#2 Slave Control Box – #3 Slave Control Box)
16 30cm Communication Cable(Battery – Battery)
17 18cm DC Bat- Cable(Battery – Battery)
18 18cm DC Bat+ Cable(Battery – Battery)
 

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